4th
December 2007 - BorgWarner First Again With Revolutionary
New Dual-Clutch Transmission Design for Small Cars
Emerging Markets
Unique Architecture Delivers Additional Fuel Efficiency and Performance
Improvements
As a leader in dual-clutch transmission
technology, BorgWarner is once again revolutionizing the
transmission market. A unique new dual-clutch transmission for
developing markets and small cars is in the final development stages at
BorgWarner. Working in conjunction with several Asian automakers,
BorgWarner will be providing patent-pending dual-clutch transmission
architecture that delivers fuel efficiency in an affordable package
ideal for the growing small car demand in developing markets.
"Drivers in developing markets like China
and India are looking for the ease of using an automatic transmission in
an affordable vehicle," said Dr. Bernd Matthes, President and General
Manager, BorgWarner Transmission Systems. "Up until now, the complexity
and cost of automatic transmissions made it impractical to package this
option in smaller cars. With BorgWarner's new design, we can deliver
the responsive, fuel-efficient, fun-to drive characteristics of a
dual-clutch transmission in a smaller, more affordable package. The
unique architecture of our compact dual-clutch transmission is expected
to expand the use of automatic transmissions in emerging markets. Test
results with this transmission indicate a 13% fuel efficiency
improvement, better top-end speed and a significant improvement in
acceleration over automatic transmissions currently in production."
BorgWarner's compact DualTronic(R)
dual-clutch transmission design is expected to provide similar
performance and efficiency to the driving experience in small and
sub-compact cars that made its original dual-clutch technology
attractive in larger vehicles. At the same time, the company is
significantly reducing the complexity of the transmission hardware.
"The competition in this fast-growing
and high-potential market segment is fierce and extremely motivating," Matthes said. "Together with our OEM partners, we are working
relentlessly to craft affordable, differentiating systems that
distinguish our customers' products from their competition and keep
BorgWarner at the forefront of transmission technology."
Working with these partners, BorgWarner
is currently testing and refining its first phase transmission hardware
and controls software. BorgWarner expects production implementation of
its new compact dual-clutch transmission design within two to three
years.
The patent-pending "power split" design
of the new transmission uses a large number of common and simplified
parts and modules which enhance the affordability of the transmission,
the ease of packaging in small vehicles and the manufacturability of the
transmission in emerging markets. The small vehicle segment is expected
to grow 30% over the next five years from about 19 million to almost 25
million cars.
BorgWarner leads the globalization of
dual-clutch transmission technology with awarded business in Europe,
North America and Asia. Customers include VW, Audi, Bugatti, SAIC,
Nissan and Getrag dual-clutch transmission programs with five additional
global automakers. At full-launch of announced programs, the company
will be providing its innovative DualTronic(R) technology to an expected
2.3 million dual-clutch transmissions per year. The company launched
the first commercial production of dual-clutch transmission technology
in Europe in 2003 with VW/Audi. Today, BorgWarner is working on over 20
programs with transmission and vehicle makers around the world.
BorgWarner's family of DualTronic(R)
dual-clutch transmission technology now includes controls modules for
both wet and dry dual-clutch applications, wet clutch modules,
synchronizers, and the new compact DualTronic(R) transmission. The
technology combines the efficiency of a manual gearbox with the
functionality of a fully automatic transmission, delivering seamless
powerflow, improved fuel efficiency, and a fun-to-drive experience.
Global manufacturing capacity for BorgWarner dual-clutch transmission
technology is supported by its facilities in the United States, Germany,
France and China, and a new facility in Mexico.
Auburn Hills, Michigan-based BorgWarner
Inc. is a product leader in highly engineered components and
systems for vehicle powertrain applications worldwide. The FORTUNE 500
company operates manufacturing and technical facilities in 64 locations
in 17 countries. Customers include VW/Audi, Ford, General Motors,
Toyota, Hyundai/Kia, Daimler, Renault/Nissan, Chrysler, Navistar
International, Fiat, BMW, Honda, PSA and Caterpillar. The Internet
address for BorgWarner is:
www.borgwarner.com.
Statements contained in this news
release may contain forward-looking statements as contemplated by the
1995 Private Securities Litigation Reform Act that are based on
management's current expectations, estimates and projections. Words
such as "expects," "anticipates," "intends," "plans," "believes,"
"estimates," variations of such words and similar expressions are
intended to identify such forward-looking statements. Forward-looking
statements are subject to risks and uncertainties, many of which are
difficult to predict and generally beyond our control, that could cause
actual results to differ materially from those expressed, projected or
implied in or by the forward-looking statements. Such risks and
uncertainties include: fluctuations in domestic or foreign vehicle
production, the continued use of outside suppliers, fluctuations in
demand for vehicles containing our products, changes in general economic
conditions, and other risks detailed in our filings with the Securities
and Exchange Commission, including the Risk Factors, identified in our
most recently filed Annual Report on Form 10-K. We do not undertake any
obligation to update any forward-looking statements.
Source: Borg Warner Press Release